Custom Hats

September 17, 2025

Custom Hats, Your Way

We’ve been working hard behind the scenes to bring our hat game up to the same premium level as the rest of our apparel - and we’re proud to finally share the results.

With our new Custom Hat Program, every detail is up to you. Go bold with full sublimation to design every inch of your hat, with team-friendly minimums starting at just 25 units. Prefer something more classic? Build your look panel by panel - choosing the colours, fabrics, and finishes that best fit your team’s style.

From casual cotton and corduroy to performance-ready options like air mesh and Taslon, we’ve sourced materials that look sharp, feel great, and hold up season after season. Add your logo, embroidery, or a woven patch, and you’ve got a hat that’s 100% your own.

We’re excited to see what you come up with.

Custom Styles

FIVE PANEL

Sizes: OSFA, Small/Youth
Materials: Cotton, Mesh, Taslon, Corduroy
Customization: Embroidery, Sublimation (Taslon and Mesh only), Woven Patch

MESHBACKS

Sizes: OSFA
Materials: Cotton/Nylon Mesh, Corduroy/Nylon Mesh
Customization: Embroidery

BOONIE HATS

Sizes: OSFA, Small/Youth
Materials: Cotton, Taslon
Customization: Embroidery, Sublimation (Taslon only)

BUCKET HATS

Sizes: OSFA
Materials: Cotton, Taslon
Customization: Embroidery, Sublimation (Taslon only)

Pricing:

Pricing is based per style/design:

25–49: £24.10 / €26.80 (includes shipping)
50–99: £17.10 / €21.50 (includes shipping)
100–249: £15 / €18.20 (includes shipping)
250+: £13.80 / €17 (includes shipping)

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FAQs

Can Lookfly help me figure out the best options and with the design?

Yes, 100% - Contact Lookfly

Can I mix styles to hit minimums, or pricing quantity breaks?

No, you cannot mix styles or designs (even on the same style hats).

Can I mix hat colours within a style to hit minimums, or pricing quantity breaks?

No, you cannot mix colours to meet minimums.

Can I mix embroidery/logo colours within a style to hit minimums, or pricing quantity breaks?

If it’s the same logo and hat style but just a different logo colour, then you can mix to meet the minimums (surcharge €1/£1 per unit). However, each embroidery colour must have at least 25 units per colour.

Can I mix materials on the same hat?

No, these would count as separate orders.

Can I both sublimate and embroider a hat?

No, we do not recommend embroidery on a sublimated panel. Sublimation printing is only on the surface level of the fabric, so the interior (white) fabric will be visible around the little holes left by embroidery stitches.

Do I need to have the Lookfly logo on the hat?

No, not if your order is over 100 units, or if a school/corporate rule prohibits it. You can, however, choose the embroidery colour of the Lookfly logo.

Note that there is Lookfly branding on the inside of the hat (taping on the seams and a woven label).

Can I add a second logo to the back/side of the hat?

Yes (£2/€2 per unit).

What is the standard timeline to have the order ship out to me?

3-4 weeks plus 2 weeks shipping. Larger orders of 500+ may take an extra week.

Can I do a rush order?

Yes - 25% surcharge for a 2-week production time, plus 5-10 days shipping.

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Custom Hats